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Compaq SLT 386s/20 power supply pinout

A few comments:

Is the ground on the computer spring loaded? If so any suitable metal would work for a DIY cable connector.

NiCd batteris can usually be resurrected to some extent. Sure, don't use batteris that have leaked or might leak if any leakage would eventually damage something. But if the battery is on the bottom you might continue using them. My method is to for a few seconds each time run loads of current into each short circuited cell, say like 5-10A or more. Eventually the short circuit goes away and it takes a charge. I usually charge it up to about 0.5V-1V with lots of current, and then I let a smart charger that can repeat charge-discharge cycles several times do it's magic on the cell.
For anyone not having a lab PSU suitable for this, you can use a halogen car headlight bulb (preferably the ones with combined low+high beam) in series with a car battery. The bulb will act as a current limiter and the low resistance for a cold gen bulb will actually just be good as it increases the initial current which seems to help getting rid of short circuits in NiCd cells.

Note though that the cells tend to go bad again if you don't use them really regularly.


Re the battery pin that turns on the red LED: Maybe the battery actually contains a temperature sensor, and it uses thermostat charging? That's a rather bad method as it causes extra wear on the batteries, but it was unfortunately how things were done back in the days. If you replace the batteries with something more modern you could use the output of a BMS connected to this pin to start charging if SOC is below a certain level, and stop charge if it's above a certain level. I would have some hysteresis so the charger don't switch on-off-on-off all the time (like so often that it might even cause radio interference and/or excessive wear on the cells).

I might be a scared chicken in this case, but I would never connect modern cells to any old school circuit. Sure, not likely but at least in theory someone might connect the car charger cable to a battery containing modern cells, and possibly over charge them with a car that can output >14V on it's 12V connectors. If you still use modern cells I would recommend putting a large label stating "never use car charging cable with laptop battery installed - fire danger" or something similar.
 
What up gangstas
I have torn apart the OG battery in my SLT 386 and thought you guys would care to see.
Replaced it with 4x 18650s in series and used the original charging circuitry
Its brutally simple, looks to be just a transistor and a bimetallic heat fuse
This forum has helped me a lot, figured I'd give some back.
It looks to be basically 8 C-cell nickel cadmium batteries, nothing special at all
New power pack works. Have not attempted to charge it yet though.

I used a soldering iron and sliced open the top instead of melting the glue with a hair dryer. Plan on 3d scanning the battery cell and maybe I'll manufacture a limited run of these. If I can sell more than a couple might be worth my time making them.
Very nice work! Love to see people rebuilding SLT batteries. They make great on-the-go vintage laptops thanks to their form factor and durability so I think a good battery is a must.

It is a very simple pack indeed. The biggest thing is getting it open, which you did very well! I had a hell of a time getting my one of my OEM packs open but I got there eventually. I have a whole pile of dead ones though so I'd love to rebuild a few more at some point. I used NiMh cells on mine. That's great that you got the 18650s working in there but the charging side of things does worry me a bit. I'm curious to see what you find. I can't imagine that the charging circuit in the SLT, which is designed for NiCds getting along too well with 18650s.
 
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