TheLazy1,
Instead of trying to build as the first step, download some ISO's of various choices, and burn them to cdrw, then boot and test them. After they work and you are
satisfied, you can install, or build a minimum system and add only the items you want.
There are several Linux Distro's that still support the 486 or greater CPU. For instance I have an OLD Compaq 1672 - K6-2 Laptop that was built for Win 98, Not Win98SE.
I've Installed Crunch Bang 8.04 and it runs well on my AMD K6-2 CPU, with 192 Meg RAM.
If you go to
http://distrowatch.com, you can search for all the Distro's that meet your search specifications. I searched for "Linux", "486" and came up with the following eight:
1. CrunchBang Linux
2. Slackware Linux
3. Gentoo Linux
4. TinyCore Linux
5. Salix OS
6. Semplice Linux
7. Vector Linux
8. Slackel
It's wierd that Debian 7 isn't listed as working on the 486, because Debian clearly states it supports the 486:
http://www.debian.org/releases/stable/i386/ch02s01.html.en#idp5522608
2.1.2.1. CPU
Nearly all x86-based (IA-32) processors still in use in personal computers are supported, including all varieties of Intel's "Pentium" series. This also includes 32-bit AMD and VIA (former Cyrix) processors, and processors like the Athlon XP and Intel P4 Xeon.
However, Debian GNU/Linux wheezy will not run on 386 or earlier processors. Despite the architecture name "i386", support for actual 80386 processors (and their clones) was dropped with the Sarge (r3.1) release of Debian[2]. (No version of Linux has ever supported the 286 or earlier chips in the series.)
All i486 and later processors are still supported[3].
Another Distro that works well with a 486 is Porteus, and it has the most up to date Kernel, although the search parameters didn't locate it.
http://www.porteus.org/info/features.html
32 Bit
Memory
------
36 MB to boot porteus.
256 MB to run Xwindow with Razor or Xfce
512 MB to be able to use copy2ram cheatcode
Processor
---------
i486 or better, Pentium or AMD are both OK.
64 Bit
Memory (it is not expected that a 64-bit systems will have less than 512MB)
------
512 MB to run Xwindow with KDE-4
768 MB to be able to use copy2ram cheatcode with KDE-4
256 MB to run Xwindow with Xfce
512 MB to be able to use copy2ram cheatcode with Xfce
Lxde requirements are lower - 256MB schould be enough for all modes.
Processor
---------
Any processor with support for 64-bit instructions. Pentium or AMD are both OK.
Dam Small Linux wasn't located either by the search on DistroWatch, but DSL hasn't been updated in a couple of years.
http://www.damnsmalllinux.org/wiki/minimum_hardware_requirements.html
CLI (non-graphical Linux) Minimum Requirements
486dx or 100% compatible processor
8mb ram (16mb recommended)
CDROM drive
1.44mb floppy drive (for boot floppy, if needed)
Monochrome (2 color) monitor
[edit]
Minimum Requirements for DSL with X-window
486dx or 100% compatible processor
16mb ram (24mb recommended)
dual-speed CDROM (quad-speed or better recommended)
1.44mb floppy drive (for boot floppy, if needed)
VGA monitor and video card
a mouse (serial, ps/2, usb)
and a higher level of computer processor
And I'd bet there are several more that I haven't installed and played with.
One of these is
Slitaz.
http://en.wikipedia.org/wiki/SliTaz
SliTaz GNU/Linux is supported on all machines based on the i486 or x86 Intel compatible processors.[2] The Live CD has four variants of SliTaz, requiring from 192 MB of RAM for the Core system to 48 MB for a text mode and X Window System.[2] Slitaz can even run in 16 megabytes of RAM and a little swap memory. [4] SliTaz can be booted from a Live CD, Live USB, floppy disk, or a local area network,[5] or can be installed, requiring approximately 100 MB of hard disk space.[6]
AntiX M11 IceWM Rox Default (Fluxbox, wmii and dwm also installed)
Arch Linux (XFCE) i686
Puppy
Zenwalk Linux
CRUX i686
You might also check out
Mephis, but I'm not sure about the Minimum specifications for Mephis right now.
There are numerous possibilities. Download some LiveCD's and give them a try. Or do a Minimum Install and build the system you want.
Thanks.
Larry