So I finished work on the original 1981 Black PSU. When I got it, it was shot. It kept blowing fuses and shorting out. I worked on it for 3 days but decided why am I trying so hard on an under powered PSU?. Shelbey from Techtangents had a video a couple years back about a new AT PSU and he did a review on it. I cannot find that video I think he took it down, but regardless I bought that unit and intended on doing a swapout of the internals of this original Black PSU. It has been on the back burner for quite some time but I worked on it yesterday and finished this morning.
I took apart the new AT unit to see if it would be relatively easy, it was:
I removed all the old boards and cabling and cleaned the chassis. There was some minor corrosion so I painted the removeable plate which holds the Big Red Power rocker switch and test fitted the new psu board inside:
The 115V to 220V selector is what you see heatshrinked at the top.
Next was the Fan. Id like to keep the AC fan as the sound is something I remember so much from back then but its a Big heavy AC fan and I didnt feel like integrating it. An 80mm DC fan is quiet and light. So that what I went with.
You can see the heavy AC fan off to the right. ITs still an 80mm fan so it works out fine.
Here is the completed PSU all buttoned up and honestly if I didnt remark on it most people would probably not notice. I know its going to be much more reliable now.
I did something very similar with my 5155 about 8 years ago. The 5155 has a HORRIBLE PSU. It was a nightmare that me and the guys at work could not get working again. SO I gutted it with another psu and its been fine since.
By the way, if anyone wants the guts of the original 1981 black PSU for repair or parts I will only charge shipping. If I dont hear something within a week into the junk they go, no tears will be shed. I wont be including the AC fan due to the weight. And I removed one AT power connector since I needed one. Other than that its complete. Here is a photo of those parts: